SMC Data Processing. The results from conducting the SMC Test® are used to determine the drop-weight index (DWi) which is a measure of the strength of the rock as well as the comminution indices Mia, Mih and Mic. In conjunction with the Bond ball mill work index they can be used to accurately predict the overall specific energy requirements of ...
The Bond Ball Mill Work Index can be used in the design calculations and simulations of a new grinding circuit. A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample Requirements: A minimum of 10 kg of – 3.35 mm.
Bond Ball Mill Work Index (BWI) testing was performed on nine samples. The indices varied from 16.9 to 20.6 kWh/t, with an average of 18.6 kWh/t. Bond Abrasion Index (AI) testing was performed on six samples and indices ranged from 0.211 g to 0.554 g, with an average Ai of 0.381 g.
Bond Work Index Procedure and Method This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index …
submitted to the Bond ball mill work index test. The number of SAG mill revolutions required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG specific energy using quation 4. Correction E factors for feed size and pebble ing are applied to the AG/SAG specific energy, as well as specific crush
A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.
Bond ball mill and grind for an arbitrary number of mill revolutions (N 1 = 50, 100 or 150 revolutions). After grinding, screen the sample on the comparative sieve and determine
Bond ball mill work index; Bond rod mill work index; Bond crushing (low-energy impact) work index; Formulae. Rowland, 2006. where CF is an optional calibration factor, use 1.0 for normal situations. The rod mill oversize feed factor (EF 4 RM) is calculated using the greater of the sample's rod mill or crushing work index (which is usually the ...
The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm.
BBMWi: Bond Ball Mill Work Index C i: Crushing parameter COV: Coefficient of variation DWi: Drop Weight Index DWT: Drop Weight Test E: Young´s modulus of Elasticity Ecs: Specific Comminution Energy E is: Specific input energy F 80: 80% of the feed passing : Proprietary function g: Acceleration of gravity GHG: Greenhouse Gasses
FIGURE 6: BOND BALL MILL WORK INDEX v. UNCONFINED COMPRESSIVE STRENGTH 0 100 200 300 400 UCS (MPa) 5 10 15 20 25 30 WiBM (metric) Figure 6 displays the plot of ball mill Work Index (Wi BM) versus UCS. Still no relationship is observed.
Determination Of The Bond Work Index Using An Ordinary . Numerically the work index is the energy required in kwh/t to reduce a given material from theoretically infinite feed size to 80 passing 100 microns The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test Bond developed separate tests for the rod mill …
Application of Operating Work Indices in Autogenous, Ball Mill Wio, BWio 86 Circuit Wio, OWio 146 Bond Ball Mill Work Index, BWi, kWh/t 134 Bond Rod Mill Work Index, RWi, kWh/t 181 Table 1 Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a …
LAB/PILOT PLANT EQUIPMENT Bond Ball Mill. This 12" x 12" ball mill is universally used for grindability testing and determination of the Bond Work Index.
This video was put together by Joshua Wright and Aldo Vasquerizo as a supplemental lecture for University of Nevada Reno.If you have any questions, need advi...
This process includes a bond ball mill work index of 20.4-kilowatt-hours per tonne, a leach feed grind size distribution of 150 microns, and cyanide consumptions of 0.5 grams per tonne. Tesoro said the results from its testwork …
Bond ball mill work index (BBMWI) test is a standard test used to measure the ball mill work, which is calculated in accordance with the procedure proposed by the Bond [21]. The BBMWI determines how much energy is needed to grind a sample of ore in a ball mill [22]. This measurement is expressed in kilowatt-hour per ton (kWh/t), which is the ...
The laboratory procedure for running a Bond ball mill work index test requires that the operator choose a closing screen sieve size. The instruction is to choose a …
The Bond Index conforming rod charge consists of: 6 rods of 1.25" diameter and 21" length. 2 rods of 1.75" diameter and 21" length. The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.
Bond ball mill work index determinations for the composites ranged from 11.1 kWh/tonne to 13.5 kWh/tonne, with an average of 12.4 kWh/tonne. Based on these results the mineralization would be considered to have a moderate hardness from a rod and ball milling perspective.
The Bond grindability test is performed in a standard Bond ball mill, dimensions DxL=305x305 mm and a speed revolution of 70 min −1. The mill is filled with balls with a diameter of 15.5 to 30.6 mm, and has a total weight of 20.125 kg.
1.27 for the rod mill and 0.67 for the ball mill. The particle size distributions reported are shown in Figure 1. It follows that the No 1 rod mill/ball mill circuit was operating very effi ciently when comparing the combined operating work indices for both mills with the rod mill and ball mill laboratory work indices.
The guideline reviews the data required for the analysis, including hardness characterization data generated from the SMC Test®, the Bond Ball Mill Test Work Index and the Morrell equations and their application. Click here to read.
The goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another. The proposed model consists of two components, the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure.
3- STANDARD BOND TESTS The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage
andesite bond ball mill work inde rolling mill pulverizer. andesite bond ball mill work inde rolling mill pulverizer. Comminution Handbook Edited by Alban Lyn . where: Wib is the ball mill Work Index in kWh/short ton Pi is the test sieve aperture size in μm Gbp is the ball mill grindability in grams/rev P and F are the 80 per cent passing sizes of the feed and product …
Alsto Bond Index Ball Mill. Internationally accepted mineral metallurgical standard test procedures to determine the physical properties of ores include the Bond ball mill work index. This is empirical index determined by closed circuit grindability tests developed by F.C.Bond in the mid 1930's. It requires a specific 305mm diameter x 305mm ...
For more practical calculations using 80% passing the 100 micron mesh, the Bond Ball Mill Work Index (BBMWi) is widely used to measure the grindability of a mineral, described in kilowatt hours per ton (kWh/t). 1 In reference to cement clinker grinding, the following are typical energy requirements: Ball Mills – 38 kWh/t
Catalog excerpts. BALL MILLS, ROD MILLS & BOND INDEX MILLS Labtech Essa manufacture a range of metallurgical laboratory sized ball and rod mills to suit most applications. Included in the range is a Bond index mill which has specific application in establishing the grindability of ores (see sheet 2 of this data sheet) The ball and the rod mill ...
Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...
XMGQΦ305 Grinding Work Index Ball (Rod) Mill . Description; XMGQΦ305 Grinding Bond Ball (Rod) Mill is mainly applied for testing the grinding work index of the material of every kinds of ores, slag, etc. Under the specific rotation …
In conjunction with the Bond ball mill work index they can be used to accurately predict the overall specific energy requirements of circuits containing: • AG and SAG mills. • Ball mills • Rod mills • Crushers • High Pressure Grinding Rolls (HPGR)
Abstract The Bond work index, Wi, is defined in a Bond ball mill on the samples of standard size − 3.327 + 0 mm. In practice, it is possible to find materials of non-standard size that are finer than … Expand
SAGDesign testing provides SAG pinion energy grindability in kWh/t to within +/- 5% from 152 to 1.7 mm, and Bond Ball Mill Work Index on SAG ground ore, from the SAG test on the same sample. Starkey & Associates uses the patented SAGDesign technology to calculate accurate mill sizes from measurements on a client's own ore samples.
XMGQΦ305 Grinding Work Index Ball (Rod) Mill . Description; XMGQΦ305 Grinding Bond Ball (Rod) Mill is mainly applied for testing the grinding work index of the material of every kinds of ores, slag, etc. Under the specific rotation speed for dry grinding, then screening the products, weighing, repeat operation several times, getting the ...
In all cases, understanding of the transfer size (T80) to the ball mill is critical to achieve best economics in a SAG mill grinding plant. T80 is important to operators because when SAG energy and Bond Ball Mill Work Index on SAG ground ore are measured, accurate prediction of future throughput in any SAG circuit is possible. Without the
The test work will entail industry standard tests such as the Bond Rod Mill Work Index, Bond Ball Mill Work Index, JK/DWi tests and then some specific batch mill tests. The results of the test work will then be used to determine the parameters required for Simulation. The simulation can then be used to size an entire comminution circuit ...
