Tomar, MK 2014, 'Study of Occupational Health, Safety and Environmental Aspects in Major Cement Manufacturing Industry (Ultratech Cement Limited.)', Journal of …
Daily Vehicle Checklist Week of: _____ Vehicle: _____ Supervisor's Initials _____ Complete each items by initialing in box Mon Tues Wed Thurs Fri Sat/Sun Engine Oil and Coolant Levels Windshield & Mirrors Doors and Windows Emergency Brake Tires – wear and pressure (spare) ...
A 1.5 mio t/a cement plant is having a closed circuit ball mill for cement grinding: The mill has been operating with satisfactory performance in-terms of system availability and output, however power consumption was on higher side. 3.1 System Description Mill Rated capacity 150 t/h OPC at 2800 blaine I chamber liners
Preface This Operations and Maintenance (O&M) Best Practices Guide was developed under the direction of the U.S. Department of Energy's Federal Energy Management Program (FEMP).
4. Inspection and Maintenance Program Table 5 presents the Inspection and Maintenance Schedule for the site showing the equipment/feature being inspected, frequency and methods or tests used to determine the need for maintenance. Repair and maintenance is dictated by the specific issues identified.
R One Daily Composite sample Daily Composite sample - Note-1: Composite sample shall be made out of hourly samples for the required period (Pl see IS 3535 Methods of sampling hydraulic cements). If slag is manufactured using same raw materials from more than one grinding mill, sample from each mill shall be tested for fineness as per the above ...
Basic CNC Checklist. Maintenance tasks for CNC machines fall into three general categories: daily inspections, jobs that need to be performed every 500 hours or every six months, and additional inspections to be done every 1000 hours or every year. The daily checklist will of course be the longest one, and the one you'll use most often.
3.5 Shutdown Maintenance Budgeting and Cost Control: - Shut down Maintenance costs are generated by Maintenance Activities. Shut down Maintenance budgets that are based on a bottom-up assessment of the Maintenance activities that they expect to perform. It is required to compare actual costs against those budgeted f cost.
Maintenance of Ignition Sources. Equipment and systems installed on heat- or ignition-producing equipment and processes will be maintained to prevent the accidental ignition of flammable and combustible materials. Dry Combustibles. Keep combustibles such as paper, cardboard, wooden pallets, or rags in designated locations away from ignition ...
CCTV Maintenance Log Template. A CCTV Maintenance log template is used to ensure surveillance equipment are operational. This template can be used by security teams to document any defects identified. The template has been built to guide the inspector to perform the following: Check the physical condition of cameras, wiring, and control equipment
PLANT OPERATOR DAILY SAFETY CHECKLIST: Operators are required to check the following items before commencing work. These records form the basis of a plant maintenance procedure and will be subject to random inspection. Keep record with machine at all times. OK, no obvious defect . BEFORE COMMENCING OPERATIONS CHECK M T W T F S S
Daily CNC Machine Maintenance. These are the "apples a day" that keep your CNC machine tools out of the machine emergency room. They sound simple, and they are. Doing a few minor checks at the end of each day or each shift can help catch a problem before it snowballs into a major breakdown.
maintenance and non-maintenance related downtime. Non-maintenance related downtime may be attributed to lack of demand, an interruption in raw material supply or production scheduling delays beyond the control of the maintenance function. Asset utilization is also a function of operating rate, quality and yield losses, etc.
A maintenance checklist can be defined as a checklist that contains the items that need to be checked or reviewed for maintenance This can be any vehicle, equipment, room or place, etc. A checklist template can be used for this job as it is an item that you can use to manage all your equipment and property to ensure that they are in the right shape.
Download Our Preventive Maintenance Checklist. Keep preventive maintenance top of mind. Download a printable version of the checklist for use on your shop floor. Daily Care and Feeding of Your CNC Machine. Check the hydraulic pressure to make sure it's at 4.5 MPa. Check the hydraulic fluids to make sure they're at the right operating level.
Machine Safety Checklist : Top Aspects to Consider. Published September 21, 2018. Down. Safety should always be the top priority in a facility with production machinery. Proper safety measures help to ensure that your workers are safer, and it's simply a smart business practice. Shutting down a machine, factory or jobsite to address a safety ...
5.8 Carry out the maintenance. 5.9 Before charging the supply, ensure that no tools are left inside the panel. 5.10 Close the doors of the panel. 5.11 Leave the workplace only after satisfactory trial. 5.12 Frequency for preventive maintenance of the low tension panel is once in a six month. 5.13 Operation for Closing Air Circuit Breaker
Enacting a preventive maintenance plan can yield great benefits: improved equipment operation, increased part quality and lower overall downtime to name a few. However, realizing these benefits does require an investment of time and effort to create and implement the plan. Your preventive maintenance plan should be tailored to your facility, but there are many …
Guide Alignment—check daily. When cuts start becoming incorrect or crooked, or if the blade fails prematurely, contact maintenance personnel to adjust the alignment according to the manufacturer's manual. Vises—check every six months. Check for wear on both stationary and movable vises, and adjust, repair, or replace them as necessary.
Preventive maintenance checklist for machines: Make sure that machine is clear of debris before and after the shift begins. Clean the lubricant, dirt and other debris from the machine's surface. Inspect tools' sharpness. Replace worn or damaged tools. Check machine's fluid levels and replace filters if necessary. Calibrate machines.
7) Implement Autonomous Maintenance. Develop policies and objectives that make improvement activities part of daily routing. Maintain reliable data and use it to continuously improve. Involve the operators in the development of the above steps, they will feel a higher degree of ownership in sustaining the program. In the long term.
A maintenance report form is one of the main tools used by maintenance personnel to document maintenance inspections on equipment. The report involves a continuous process of checking, servicing, and repairing operating equipment to make sure that businesses operate smoothly without unwanted interruptions.
FL part of operation and maintenance for cement plant in Libya. Back 22 September 2009. The activities will over a period of four years amount to approximately DKK 330m for the FL group. The main activities related to production and maintenance at the cement plant include, recruitment of key staff, training of up to 200 local ...
Digital form templates are quicker, easier, more organised. Equipment inspections and equipment inspection forms have moved mostly away from paper and towards word docs, PDFs and excel spreadsheets. But these rigid documents haven't solved the admin and logistics headaches associated with administrating all of this information and manually ...
Maintenance in the cement industry contributes to the production cost and represents a typical 15-25 percent of total manufacturing expenditure. Many companies have tried using standard production methods to control maintenance costs. This is not effective; maintenance can increase profits in two principal ways: decreasing expenses and ...
Here I have shared daily production report formats (Excel file) with instructions. Download the same and modify it if you required it. Daily cutting report. 2. Daily production report for stitching section. Daily Stitching Production Report. 3. …
Daily / Weekly Preventive Maintenance Checklist for Machine Tools. Most of the daily and weekly preventive checks and maintenance tasks are performed by your machine operators. These routine maintenance procedures are needed to ensure that your production rate is not slowed by simple errors such as the following:
Daily Maintenance. 1. Check water level glass gauge, record the pressure gauge and temperature gauges. 2. Check LWCO and ALWCO operation – blowdown water column – make the burner shut down. 3. Drain gauge glass. 4. Turn off burner control switch, observe response to flame failure.
A checklist template is a tool that typically lists items, tasks, or points to be considered or acted upon. A checklist, in most cases, is used to aid the human mind on things that are a bit too much for us to handle or remember. A checklist is often used to ensure that the task and the things for consideration were completed, without missing a thing or two.
Sample Daily Cleaning Plant Checklist.You can add or amend points as per plant requirements. Please go thru the attachment. Very practical to maintain good House-Keeping. House- keeping Daily Check List (Chemical Plants) Place Moto Checking Points Responsibility Accountability A Time Office and All Toilets Regular cleaning. 1 Urinal/Toilet pots and toilet …
3. Equipment maintenance requirements 4. Parts inventory 5. Maintenance records Equipment Identification At some point, every piece of equipment in the feed mill will need maintenance of some type. In order to track the frequency of maintenance needed and its type and cost, each piece of equipment must be identified in some manner. Each piece ...
The case studies presented below provide examples of how such a system can help a cement plant detect failure and assist in maintenance preparation. Case study 1: roller bearing failure In case study 1, the roller press had been in operation for some years when the maintenance team decided to retrofit an online condition monitoring system to ...
1) Inspection/Maintenance Program: A typical program consists of a schedule for periodic inspections that are performed on a daily, weekly, monthly, semi-annual and annual basis. When a baghouse is not periodically inspected, the effectiveness of its operation can be adversely affected. Subsequently, the baghouse may not meet the out-
Surfaces in parking garages should be cleaned at least twice a year, with coating replacement every 10 years. Power washing is a cheap, easy way to protect the structure and delay rehabilitation projects. Pavements should be crack-filled and seal-coated on a regular basis. Mill and overlay pavements should be done every 20 years.
Chemical dose determination-Instantaneous (from feed pump drawdown) and daily average dose (from daily chemical use) 3, 6,32 Chemical handling, procurement and deliveries for each chemical used at the plant. Include safety procedures. 4, 5, 6 Compliance monitoring and reporting. 15, 24 Disinfection performance monitoring.
Maintenance in the cement industry is one of the contributors to the production cost and represent typical 15 – 25 percent of total manufacturing expenditure. Many companies have tried to use standard production methods to control maintenance costs.
to how maintenance can be performed to ensure equipment reaches or exceeds its design life have been developed in the United States. In addition to waiting for a piece of equipment to fail (reactive maintenance), we can utilize preventive maintenance, predictive maintenance, or reliability centered . maintenance. 5.2 Reactive Maintenance
