If you use very soft rock in a SAG mill it will not work as well as if you use harder rocks. Adjustments to the lifting plates around the circumference of the mill provide greater lift and drop and thus greater efficiency. SAG mills are often used as regrinding mills after a fully autogenous milling.
Soft Ore (Oxide) From Mine Soft Ore Dump Hopper Hard Ore (Sulfide) From Mine Sizer (MMD) Fixed Grizzly Rock Breaker Crushed Ore Stockfile SAG Mill Feed Conveyor Radial Stacker Front End Loader Crushed Ore Transfer Conveyor Crusher Discharge Conveyor R.O.M. Stockfile Hard Ore Soft Ore Hard Ore Dump Hopper Front End Loader Carbon Screen ...
12%Hard rock is associated with high specific energy consumption, and soft rock, with low specific energy consumption. Keeping the throughput constant, but selecting high or low specific energy consumption blocks for the SAG mill feed allows the energy requirement to be managed, while satisfying the production.
A machine designed to dig solid, soft rock or earth or fragmented hard rock. It could also be used to load the material into the hauling units (trucks) or deposit in spoil banks (stockpile). Benefits: ... l Increases output and performance of SAG mill – l l .
32 x 12 ft (9.8 x 3.6 m) Hardinge Koppers ( ) SAG Mill 6800 HP. Manufacturer: . 32 x 12 ft (9.8 x 3.7 m) Hardinge Koppers SAG Mill 6800 HP (5100 kW) Two GE wound rotor induction motors: - 3400 HP - 710 RPM - 4000 V - Includes motor starter. - Includes lube system and temperature sensors.
Discrete Element Method (DEM) is a powerful tool for simulating different types of mills. It also used for computing different types of particles such as rocks, grains, and molecules. DEM has been widely used in the field of rock mechanics. In the present work, DEM approach is applied to model the milling media (powder particles and balls) inside a planetary ball mill and to …
The largest SAG mill is 42' in diameter, powered by a 28 MW (38,000 HP ) motor. A SAG mill with a 44' diameter and a power of 3 5 MW (47,000 HP) has been designed.
As one of the machines widely used in mining, a semi-autogenous grinding (SAG) mill can significantly improve the roughing efficiency of rock. But the SAG mill still faces the obstacles of significant energy consumption and empirical operation parameters. In order to obtain the optimal operation parameters of a SAG mill, in this paper, the discrete element method (DEM) is used …
high end small soft rock ceramic ball mill for sale in brasov. · Grinding in front of wet processes can be done wet or dry. In dry grinding the energy consumption is higher, but the wear of linings and charge is less than for wet grinding, especially when treating highly abrasive and corrosive material. ...
The SAG mill was sized with 746 kW to give a 25% contingency for power swings on the calculated power. The ball mill was sized at 1120 kW. Total installed power for comminution exceeded that required for conventional grinding by a factor of 1.163 (including secondary crushing).
Jig concentrators are devices used mainly in the mining industry for mineral processing, to separate particles within the ore body, based on their specific gravity (relative density).The particles would usually be of a similar size, often crushed and screened prior to being fed over the jig bed.There are many variations in design; however the basic principles are constant: The …
Autogenous grinding (AG) and semi-autogenous grinding (SAG) mills use the material to be ground as the grinding media. Autogenous grinding mills use larger rocks to impact and break smaller rocks as the mill rotates. Semi-autogenous mills are basically the same autogenous mills, but with the addition of balls, similar to those in ball mills.
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mill work index 11.4 kWh/t and an average RQD of 44%. RQD values of 25% resulted in a SAG mill feed size (F80) between 55 and 60 mm and throughputs of 6200 t/h. RQD values of 55% resulted in SAG mill feed size (F80) of over 70 mm and a SAG mill throughput of 5200 t/h. The Batu Hijau SAG mill specific energy was a function of point load test and ...
A pilot plant scale SAG mill suitable for use in design of a commercial scale SAG mill. The ball mill has a cylindrical outer chamber having flanges at opposed ends. The cylindrical outer chamber contains a removable grinding chamber in the form of a sleeve. The removable grinding chamber has a diameter of 2-5 feet and a ratio of diameter:length in the range of 3:1 to 1:1.
SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. [6] [7] The largest SAG mill is 42′ (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. [8] A SAG mill ...
Despite proportion of soft rock declining by 50% from Q2'15, mill throughput rose by 4% due to new flex power drive on the SAG mill which has increased the grinding capacity for hard rock Cash costs decreased due to reduced fuel consumption, lower fuel prices, lower labour costs following 2015 workforce reductions and
An active hard rock stockpile is maintained at approximately 50,000 tonnes. Soft rock feed is maintained through two grizzlies using one dozer and two backhoes, with an active stockpile maintained at approximately 200,000 tonnes. Hard rock/soft rock blending to the SAG feed conveyor is maintained by two 1.8 m x 6.9 m apron feeders respectively.
As our R&D colleagues commissioned more and more DEM simulation over the past few years, we needed to look for new, powerful and easy-to-use software. To help us react more quickly to these needs and work more efficiently, we chose Rocky DEM, a software with comprehensive functionality as well as a mature and proven user interface.".
high quality copper ore mining machinery sag mill. high quality copper ore mining machinery sag mill hightonnage hard rock applications Common circuits utilize high pressure grinding rolls in a number of ways • Tertiary crusher followed by a ball mill or VERTIMILL • Quaternary crusher followed by a ball mill or VERTIMILL • In a pebble crushing circuit for a SAGAG mill Suitable …
For design purposes, you need an estimation or prediction of your SAG Mill's tonnage; well, there are 3 ways to generate good rock "ore" hardness testing data for SAG and ball mill circuit grindability from half drill core. We can …
At Essakane, a major mill expansion in 2013 doubled hard rock throughput and production rose 33% the following year. Today mill throughput is running 30% above nameplate capacity despite approaching hard rock, reflecting the installation of a SAG mill liner with a new design that has increased mill speed and grinding capacity. To improve
SAG mill is usually used to grind large pieces into small pieces, especially for the pre-processing of grinding circuits, thus also known as primary stage grinding machine. Based on the high throughput and coarse grind, AG mills produce coarse grinds often classify mill discharge with screens and trommel.
Since there are not that many small SAG mill operations of under 2000 TPD, and most sub-2000 TPD mills are built with rod mills and/or ball mills only; the upstream crusher plant needs to have sufficient crushing power to provide a P80 to grinding of typically <1.5″ (40 mm) and often as finely crushed as <3/8″ (9 mm).
The SAG mill is an adaptation of an existing ball mill, already purchased by Aura Minerals. The mill size and design were reviewed, and it is suitable for this new application. The circuit is sized based on a SAG F80 of 85 mm and product P80 of 75 µm. The SAG mill slurry discharges through a trommel screen where the pebbles are screened and ...
The smaller SAG mill media size was recommended due to the wide range of conditions the mill was experiencing: periods of coarse, competent feed followed by high tonnage campaigns of soft, oxide feed with little or no rock load in the mill. The 105 mm media was suggested to avoid excessive ball-liner
Basic slag. Basic slag is a co-product of steelmaking, and is typically produced either through the blast furnace - oxygen converter route or the electric arc furnace - ladle furnace route. To flux the silica produced during steelmaking, limestone and/or dolomite are added, as well as other types of slag conditioners such as calcium aluminate or fluorspar. ...
