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Frozen charge detection and automatic loosening with ...

mill load cascaded, meaning the operation is normal as expected and start-up is continued. If the actual value of the torque is still equal to the maximum value, a frozen charge condition exists and the Gearless Drive is switched off allowing the mill to safely oscillate. An alarm (via HMI) alerts the operator and informs about the cause of the

Mill drives: the desire for increased power and the ...

For gearless drives, motor torque output at the maximum desired operating mill speed and ball charge volume has to be determined. Primary Mills: Torque Output (by Motor) vs Torque Demand (by Mill) For the purposes of this discussion, "drive speed" refers to the output speed of any mill drive system, whereas that of

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1 insurability of large gearless mill drives l ... - Abb mill operations, maintenance and spare parts strategies must be an integral part of ..... which today, 42 years later, is still operating; therefore the principle of ...

Gearless Ball Mill Operation - 911metallurgist

The reliability of large diameter, high horsepower ball mill is paramount when large production and minimum downtime is required. The 17 ft. x 56 ft. double compartment ball mill at St. Lawrence Cement Company has the first gearless drive built in North America and has the world's largest hydrodynamic bearings currently built and running.

Siemens to spin off Large Drives Applications ...

It consists of the gearless drives, which aside from mills and conveyors can be applied in draglines. It also includes large geared pinion drives for mills, as well as AC drives for shovels and mine winders. Finally, it includes the Siemens AC drives for mining trucks. In the bigger picture, LDA Minerals Solutions takes a comprehensive view of ...

Lane Bos - IMIU

panel member at the ABB Gearless Mill Drive Users Meeting (2010) and also co-author of a white paper 'Insurability of Large Gearless Mill Drives' which is has been presented at the Global SAG Conference (2011). Lane has also been quoted in October 2010 'Business Insurance Magazine'. Awards & Qualifications

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Gearless mill drives - Grinding | ABB

Gearless mill drive system (GMD) Go gearless to meet your business objetives by exceeding standard availability targets in your grinding operations. ABB's GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This 'workhorse' for grinding operations combines a robust ...

Concepts of Gearless Ball-Mill Drives | IEEE Journals ...

Concepts of Gearless Ball-Mill Drives Abstract: In the past the conventional method of driving large ball mills included some form of speed reducing gear between the higher speed driving motor and the lower speed ball mill. Process developments in the mining and cement industries have increasingly tended toward the use of ever larger ball mills ...

INSURABILITY OF LARGE GEARLESS MILL DRIVES

1 INSURABILITY OF LARGE GEARLESS MILL DRIVES L. Bos1, *M. van de Vijfeijken2 and J. Koponen2 1Zurich Services Corporation Schaumburg, USA, IL 60196 2ABB Switzerland Ltd Segelhofstrasse 9 P Baden-Daettwil, Switzerland, CH-5401 (*Corresponding author: [email protected])

When it Comes to Mining, Bigger is Best | PTE

Gearless mill drive. The limitation of an RMD system was overcome by ABB when it introduced the first gearless mill drive (GMD) in 1969 for the cement industry. ABB introduced the first GMD into the minerals industry in 1985 and since then it has become the de facto standard equipment for mines with larger throughput requirements.

gearless sag mill maintenance schedules

Insurability of large Gearless Mill Drives - ABB. The availability and reliability of large grinding mills and their Gearless Mill Drives (GMDs) are, mill operations, maintenance and spare parts strategies must be an integral part, delayed manual fire fighting by public or private fire brigade.

All Posts | EAnD

Insurability of Large Gearless Mill Drives (GMDs) ABB's and Zurich Risk Services' concept of a 24 h repair cycle in ring motors for GMDs is reviewed. The application of this concept to winding design is shown to be counterproductive.

DRA Global

DRA Global has installed over 120 mills, including a 23MW SAG Mill and an 18MW gearless drive mill, both world firsts. Specialist capabilities in the design of mines cater for a wide range of mining methods and commodities. Mining services extend from pit to port; from the inception of brownfields and greenfields projects to the end of the mine ...

Digital mining services | ABB - Mining services | ABB

Insurability of large Gearless Mill Drives (English - pdf - Article) Remote diagnostic services for Gearless Mill Drives (English - pdf - Article) GMD and digital services help increase mine's production (English - pdf - Reference case study) Condition and performance control of mine hoist - LKAB's Kiruna mine (English - pdf - Reference case ...

principle lubrication of ball mill

1 INSURABILITY OF LARGE GEARLESS MILL DRIVES L. Bos1, *M ... mill operations, maintenance and spare parts strategies must be an integral part of mining ..... which today, 42 years later, is still operating; therefore the principle of ... The world's first 26ft diameter ball mill was equipped with a 15.5 MW GMD.

GRINDING: ABB commissions six gearless mill drives at ...

Two 28 MW gearless mill drive systems (GMDS) are operating in the mine's 12-metre SAG mills and four 16.5 MW GMDS are employed in 26 ball mills along with associated control systems. "Gearless mill drives are the 'workhorses' for grinding operations which are at the heart of any mine.

Dynamowerk Berlin | Large Drives Applications | Siemens Global

The Dynamowerk is the oldest manufacturing plant in "Siemensstadt" Berlin. We manufacture electrical machines with a power of up to 100 MW for a wide range of applications. Today about 400 employees continuously generate advanced ideas to develop innovative motors.

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ABB Library - All Categories

Insurability of large gearless mill drives. ID: CH_ATBD_SAG Conference_1, REV:-English. Paper held at SAG Conference 2011 - By Lane Bos (Zurich Insurance), Maarten van de Vijfeijken (ABB) and Jari Koponen (ABB) - The availability and reliability of large grinding mills and their Gearless Mill Drives (GMDs) are of paramount importance for the ...

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cost per ton to operate a ball mill Ball mill 10 ton per hour cost price 100 ton per hour 1 INSURABILITY OF LARGE GEARLESS MILL DRIVES L Bos1, *M, ballmill 10 .... ball mill 10 ton per hour cost price - omishachitsin

Portfolio Finder | Siemens LDA Portal

The LCI-converter is designed for single-motor applications with variable and constant torque characteristics in power ratings up to 85 MW (Higher ratings on request). Available in air- and water-cooled designs and capable of 2Q or 4Q operation. Commonly used for variable-speed operation as well as for start-up operation of large synchronous ...

Causes Of High Mill Weight In The Sag Mill

Insurability Of Large Gearless Mill Drives Gmds Introduction.We have written on risk associated with large ring motors in gearless mill drives previously 1, 2, 3.In 1, we observed that abb and polysius were far too confident in 2001 when they claimed that 42 and 44 ft diameter mills and ring motors posed only manageable risks and that a 44 ft ...

Insurability of Large Gearless Mill Drives (GMDs)

Although GMDs have been in service for decades, and are known for their operational efficiency (reliability and robustness with reduced operating cost per ton), compared to conventional drives, in the last decade due to certain reasons some failures led to serious unscheduled shutdowns and significant insurance events.

ABB gearless mill drives - YouTube

https://new.abb/mining/grinding/gearless-mill-drives | ABB ensures maximum throughput, highest availability and peak performance throughout the life cycl...

ABB process control and automation solutions for mines ...

Insurability of large Gearless Mill Drives (English - pdf - Article) Remote diagnostic services for Gearless Mill Drives (English - pdf - Article) Optimized coal handling article (English - pdf - Article) Conveyors - getting carried away in the bulk industry Article in DCi, March 2011, by Ulf Richter DEASY (English - pdf - Article)

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