As an example, consider Figure 4 which shows MFs for SAG mill power draw as an input variable for fuzzy system. Five linguistic expressions …
SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (135-6-3)] AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill
The modeling and simulation of semiautogenous (SAG) mills have been widely used in the design and optimization of mill performance in terms of its power draw, processing capacity and product size distribution. However, these models are solved under steady approximation and do not provide any information on mill charge distribution in real time. This …
Underground mines are an example: the hoisting capacity of the mine shaft is the rate-limiting step in the process, and the SAG mill must adapt to what the shaft can supply. So yes, there are situations where constant tonnage is appropriate; but most SAG mill operators should target constant power draw.
Furthermore, it has been found that the simulation of the attritor mill could contribute to decreasing milling time and to detail the motion of the balls and powders inner the mill [12]. Cleary et al. [13] particularly revealed that the use of superquadratic shape was capable to improve the predictions for charge structure in an SAG mill, which ...
AG/SAG mill is inefficient in grinding particles of a certain size, typically in the range of 25-55 mm, i.e., pebbles. Therefore, cone crushers are often used as pebble crushers and integrated into AG/SAG mill circuits to break the critical size particles that accumulate in the mill and to increase the performance of the primary grinding circuits.
WAG/SAG, WBM are the respective power draw of AG/SAG and ball mills. Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2), which renders to the AG/SAG mill the credit for the fraction of the material that had been already ground to final product (Q1).
1. SAG mill is the primary tool for grinding. SAG mill is used before the other mills. Ball mill is a secondary, and it is used after the SAG mill. 2. SAG mill breaks the raw material into pieces for the further grinding. Ball mill is used to grind the pieces of raw material into. powder-like structures. 3.
SAG Mill grinding relies on the addition of balls to the primary mill which are required to break up harder and coarser pieces and also to grind mid-size and and particles. It is used to grind ores which require fracturing across grain or crystalline boundaries in addition to attrition grinding.
SAG Mill power draw models are used in mill design and grinding circuit modelling to predict how much power will be consumed by a particular mill geometry and operating configuration. This paper will compare SAG mill models by Morrell, Loveday (using "Power Numbers" published by Barratt) and Austin against several published mill surveys.
SAG mill. SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.
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The mill power draw models used in SAGMILLING all reference power as drawn at the mill shell. Most surveys report power values as they are measured in the plant distributed control system (DCS), which is usually relative to the motor input power.
It is imperative to ensure the efficient removal of both slurry and coarse pebbles (critical size) in order to ensure the efficient operation of AG/SAG mills. Elimination of the above mentioned material transport problems will allow the mill to respond truly in terms of power draw for changes in mill load which depends on feed ore characteristics.
You draw, and a neural network tries to guess what you're drawing. Of course, it doesn't always work. But the more you play with it, the more it will learn. So far we have trained it on a few hundred concepts, and we hope to add more over time. We made this as an example of how you can use machine learning in fun ways.
power draw of an AG/SAG mill to drop can be gauged by switching the discharge mechanism choice in the model from grate to overflow when predicting the power draw of an AG/SAG mill. 4 Figure 1 – Measured vs Predicted Motor Input Power . 0 2000 4000 6000 8000 10000 12000 14000
in the SAG mill feed (Scw); and the water retained in the mill is ... a significant portion of the power draw. Analogous considerations for not including it as an independent variable were taken with respect to the slurry pooling detrimental effect on loss of through-put (Powell et al., 2001) and accordingly on the specific energy as
J. T. Kalala studied theoretically and experimentally the effect of the square liner on the load behavior and power draw of the SAG mill [6, 7]. M. Rezaeizadeh used the DEM to study the influence of the number, width and height of the liner on the wear of the liner . A. B.
The SAG mill had a 6–8% ball charge and the power consumption was 8 kWh/t, which agreed well with the expected value. 9.6. Problems. 9.1. In an SAG mill the dimensions of the mill were 9.75 m × 3.5 m and the specific gravities of the mineral and that of the balls charged were 4.1 and 7.9, respectively.
may be measured in SAG mill circuits and used for control purposes: The weight of the ore and water needs to be controlled within the accepted operating range – too high and the mill becomes inefficient, too low and the autogenous effect is not used properly. Water addition is an important variable for control of mill power draw.
SAG mill power draw models are used in mill design and grinding circuit modelling to predict how much power will be consumed by a particular mill geometry and operating configuration. The importance of conducting surveys suited to model calibration …
close to the maximum mill power draw. The power-load relationship is highly non-linear and shifts around as the ore and steel load/liner ... Figures 8 and 9 on the right show results from a gold plant's SAG mill achieved with MillStar's Segregated Ore Feed Controller combined with the Power Optimiser:
SAG mill: The SAG mill adopts a self-return device to realize the discharge of the mill. Ball mill: There are many types of ball mills, mainly including overflow ball mills and grate ball mills. Rod mill: The rod mill does not use grid plates to discharge ore. There are only two types: overflow type and open-mouth type.
In semi-autogenous grinding (SAG), the grinding mill inventory, (i.e. volume of total charge, volume of ball charge, etc.) is important in determining the optimum operating condition for maximum production (tph), minimum specific energy (kwh/t) or lowest cost ($/t). A two-dimensional graphical method is presented for determining the actual ball charge within …
5 to 50 TPH SAG Mill. Starting as small as 13 feet (4 m) in diameter on 330 HP and as large as 24′ (14.5 m) in diameter on 3,300 HP, the 911MPE Semi & Fully Autogenous Mills tumble crushed ore without iron or steel grinding media. They are used when the crushed ore pieces are hard enough to perform all the grinding.
James Didovich 2014 JKSimMet V6 18 Ex F3: SABC Circuit Draw the following circuit: • Ore is fed into a SAG mill. • SAG mill has a pebble crusher (closed with a screen on SAG Discharge). • SAG Discharge screen U/S feeds a cyclone cluster. • Cyclone underflow feeds a ball mill in closed circuit.
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(Morrell, S. Power draw of wet tumbling mills and its relationship to charge dynamics - Part 2: An empirical approach to modeling of mill power draw. Trans. Instn. Mining. Metall. (Sect C:Mineral Processing Extr Metall.) 105, January-April 1996 ppC54-C62. Austin LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb ...
mill work index 11.4 kWh/t and an average RQD of 44%. RQD values of 25% resulted in a SAG mill feed size (F80) between 55 and 60 mm and throughputs of 6200 t/h. RQD values of 55% resulted in SAG mill feed size (F80) of over 70 mm and a SAG mill throughput of 5200 t/h. The Batu Hijau SAG mill specific energy was a function of point load test and ...
Power Draw Of Wet Tumbling Mills And Its Relationship To Charge Dynamics - Part 1 A Continuum Approach To Mathematical Modelling Of Mill Power Draw Power Modelling Of Stirred Mills Predicting The Overall Specifcie Energy Requirements Of AG SAG Ball Mill And HPGR Circuits On The Basis Of Small Scale Laboratory Ore Characterisation Tests
Ore is drawn from the stockpile by three apron feeders onto the SAG mill feed conveyor, which delivers the ore directly into the SAG mill feed chute. PRIMARY AND SECONDARY GRINDING The grinding circuit consists of a primary 10.4 m x 5.8 m long EGL SAG mill with a dual pinion 12,500 kW drive (2 x 6,250 kW) for primary grinding.
SAG mill energy required according to this statement, is 2.5 times more than the Ab value to produce the same degree of particle breakage. There is a speci fi c gravity factor that affects AG/SAG power draw. The lighter material, in the 2.5 specifi c gravity (SG) range, will require more energy to grind to the same transfer
SAG mill power draw models are used in mill design and grinding circuit modelling to predict how much power will be consumed by a particular mill geometry and operating configuration. The importance of conducting surveys suited to model calibration …
the SAG mill is drawing approximately 236-kW less power than before while maintaining the same level of production. In the first month there was extreme cycling and operators had to learn more. However, the power consumption is 0.3-1.3 kWh / ton lower than before. The actual SAG mill power draw is 230-370 kW lower.
