Since the early 1980s, we have been designing and manufacturing Semi Autogenous Mill (SAG Mill) and Autogenous Mill (AG Mill) under the Fuller-Traylor brand. Semi-autogenous grinding uses a minimal ball charge in the range of 6 …
A comparison of SAG and ball mill charge actions is shown below. Figure 1 shows the sliding abrasion action of a ball mill while figure 2 depicts the cascading impact action of a SAG mill. The geometrical differences in the liner system lifters can also be seen. Figure 1: Sliding-abrasion action in a Ball Mill
The SAG Mill is equipped with a variable speed drive which will allow the mill to operate between 1,500tpd and 2,300tpd. Furthermore, it is possible to increase the daily throughput by increasing ...
The SAG Mill is estimated by Outotec's technical support group to have a throughput of up to 2,300 tonnes per day ("tpd") or 0.8 million tonnes per annum ("tpa") on a sustained basis, based on the metallurgical characteristics of the ore and mineralised material at Condor's La India Project.
SAG mill testing results indicate consistent, medium-hard material across the deposit, suggesting relatively stable SAG mill throughput ; Ball mill testing results indicate consistent, medium-hard ...
SAG mills have a higher installed power density for a given plant footprint relative to AC mills. With the combination of finer grind and a lower …
Following implementation of these strategies, the SAG mill throughput when treating the harder copper/zinc ores increased from 2,750 tph to an average of 3,600 tph, and the optimization of the overall process improved energy efficiency, resulting in considerably less energy consumption per ton of product.
BRITISH COLUMBIA – Thompson Creek Metals of Denver said that mill throughput averaged 52,457 t/d during November at the Mount Milligan copper-gold project 145 km northwest of Prince George. That is a significant increase from the 44,077 t/d average during Q3 2015. The upturn comes thanks to the installation of a second SAG discharge screen deck …
SAG mill throughput by altering blast design and crusher settings to provide an optimum feed size distribution to the mills. Hornblende A bulk flotation process using conventional cells produces a gold-bearing diorite was chosen for the study because it is the hardest ore at sulphide (mainly pyrite) concentrate.
8 - 9 August 2011 Perth, WA. Fig. 1- Increase in throughput over liner life for a large SAG mill. Unfortunately however, the 32 ft SAG mill that was studi ed for this project does not feature ...
CITIC HIC has received an order for SAG Mill Ø7.9m x 5.3m LG – 5,500kW SAG Mill Ø7.0m x 4.1m LG – 2,800kW Ball Mill Ø7.32m x 10.68m... 02 April 2010 SINO Iron Mill Arrive at Site
feed size (F80) of over 70 mm and a SAG mill throughput of 5200 t/h. The Batu Hijau SAG mill specific energy was a function of point load test and RQD. The point load test substitutes for Axb measurement in that relationship. The Batu Hijau ore is less fractured than the Constancia ore based on the average RQD data and Constancia's SAG mill ...
INCREASED THROUGHPUT FROM LINER DESIGN INITIATIVES IN THE AKTOGAY 40 FT SAG MILL *C. Faulkner1, N. Lozovoy2, S. Kumar3, & J. Lee4 1Global Product Line Manager, Bradken 20 McIntosh Drive Mayfield West NSW 2304 Australia
The goal of the mine is a mill throughput of 95,000 tonnes (104,720 tons) per day (TPD). Based on this goal, run-of-mine fragmentation analysis was conducted for four blasting designs resulting in powder factors of 0.44, 0.54, 0.64, and 0.94 kg/t. ... (SAG) mill. In this paper, a mine case study was conducted where there are four primary ...
Mill throughput is a key driver for maintaining profitability at Mt Keith because of the low head grade (~0.5% Ni) and inherently low nickel recoveries due to the mineralogical makeup of the ore. The Nickel West Mt Keith Concentrator (NMK) has 2 parallel grinding modules consisting of one SAG Mill and one BALL Mill per module.
SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (135-6-3)] AG/SAG Mill. AG/SAG mills are normally used to grind run-off-mine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill
Increasing throughput through a SAG mill generally requires feeding it with more fines, since these flow straight through the mill. If these …
The company's September quarter 2021 gold production of 396 koz was 21% lower than the prior year period, mainly driven by lower mill throughput rates at Cadia, Lihir and Telfer. Cadia's mill capacity was limited by the replacement and upgrade of the SAG mill motor resulting in lower gold production during the period.
the SAG mills throughput, power consumption and accordingly, specific energy. The feed size distribution together with the ore characteristics (hardness, lithology, alterations, etc.) are the most important factors affecting the SAG mills performance. Some oper- ... in the SAG mill feed (Scw); and the water retained in the mill is ...
Optimise your mill capacity and throughput. Increase liner life and cut replacement downtime. Cut energy costs. Reduce safety risks to employees. Optimise SAG mill capacity and avoid unnecessary downtime. SAG mills are …
• Increased SAG mill throughput by 5.9% and reduced energy consumption per tonne by 5.4% SAG Mill ACE BENEFITS • Automatically account for changes in variation of particle size or ore hardness • Minimize production disturbances • Maintain optimal production by minimizing changes to mill speed • Maximize production rate while providing
On 1 August 2018, Kinross announced that construction was complete and that first ore had gone through the semi-autogenous grinding (SAG) mill. Since then, the mill throughput increased from 8000 tpd to 12 000 tpd, representing a 50% increase. The mine estimates average annual production of gold to be 409 000 oz/yr through 2027.
SAG mill throughput typically ranges from 473 - 515 tph depending on the ore type being processed. The cyclone overflow is the grinding circuit final product and the target 80% passing size (p80) varies from 75 to 110 microns. Part of the cyclone underflow reports to a gravity recovery circuit which consists of a scalping ...
SAG throughput is influenced by both mill feed size and ore hardness/breakage rates. Work from 2004 to 2006 was assisted by PTI and concentrated on optimising blasting to increase fines generation in the feed and developing throughput models that utilised high density geotechnical parameters
throughput and final product size. This could be achieved through closer monitoring of the primary crusher performance and proper control of the ratios for the SAG mill feeders drawing the ore from the stockpile. The ball mill grinding efficiency was poor and could be indicated by the fraction < 125 µm of only 5-9 % or x. P, 80
Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Amstar SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.
An important feature of its STM-SCREEN in solving CMMC's problem, says GK, was its ability to process at a higher bed depth without sacing throughput. Any new SAG mill discharge screen would need to achieve a sustained capacity of 2,400 mt/h, with periodic surges to 2,700 mt/h. This represented a 30% increase over the existing screen's ...
The spilling of the sag mill over the feed trunnion indicates that the volume of slurry inside the mill (hold- up) has increased so much that the mill starts to operate similar to an overflow mill. ... With TCPL, the mill throughput has Latchireddi, S. R. Morrell, S., in press-a. Slurry flow in Mills: increased from 390 (with RPL) to 470 tph on ...
terms such as "SAG mill inefficiency factor." As ore breakage characteristics can be a major factor in AG/SAG mill product size distribution, Figure 2 compares only data for porphyry ores. Before the true power efficiency of an AG/SAG grinding mill can be properly assessed by using the Wio concept, the T 80 used for calculations must be
SAG mill control, insight, and reliability.!!!!! The throughput and efficiency of a SAG mill depends on the volumetric load: An overloaded mill has reduced coarse ore breakage, as the cascading balls and rock cannot drop far enough, reducing kinetic energy for breakage. An underloaded mill will break coarse ore well, but at the expense of ...
Comparison between maximum mill throughput and SAG mill feed size observed from blast #2014 - 003 (270 - standard and 311 standard) and simulated for different blast designs (270 - …
Cyclone Operation – Problem 2 • SAG feed is finer than normal to increase mill throughput, probably due to increased blasting effort in the pit. SAG mill speed to fast for fine feed size. Solution: • Slow down SAG mill to increase the mill load to around 25%, thereby using more of the SAG power to do fine grinding, not impact.
SAG mill is usually used to grind large pieces into small pieces, especially for the pre-processing of grinding circuits, thus also known as primary stage grinding machine. Based on the high throughput and coarse grind, AG mills produce coarse grinds often classify mill discharge with screens and trommel.
SAG Mill Power. SAG milling can be optimised to achieve maximum breakage and throughput (or any other number of objectives). The relationships between the key variables are highly non-linear and shift as the ore hardness, steel load and liner conditions change.
semi-autogenous grinding (SAG) mill. Since then, the mill throughput increased from 8000 tpd to 12 000 tpd, representing a 50% increase. The mine estimates the average annual production of gold to be 409 000 oz/yr through 2027. Phase One added incremental crushing and grinding capacity to the existing carbon-in-leach (CIL) circuit, which
