effect of varying the mill speed as a fraction of the critical speed, ⌽ C, can be observed by plotting the process power and torque draw superimposed on the relevant motor capability curve. Such plots for an example mill, the SAG mill at Cadia (described by Dunne et …
The scope of supply includes three 7.4MW squirrel cage induction motors, ACS6000 frequency converters with mill application controller and remote diagnostic facilities, transformers, medium voltage cubicles, chiller units and system engineering for 3×30 foot diameter semiautogenous (SAG) mills. ABB's variable-speed ring-geared mill drive ...
The 7.92-m diameter by 2.74 m Allis Chalmers SAG mill is equipped with 2,387 kW variable speed motor and operates between 10-15% ball charges depending on ore hardness. Variable speed control provides additional flexibility for processing of various ore types. The discharge from the SAG mill is split between fine and coarse material.
The SAG mill is equipped with a variable speed drive to allow the mill to operate between 1,500 t/d and 2,300 t/d. Furthermore, it is possible to increase the daily throughput by increasing the motor size, as previously indicated. The 22% boost in throughput could potentially allow gold production to increase by a similar amount, the company said.
ACS1000 variable speed drive increases output and performance of SAG mill The LaRonde mine in Canada is Agnico-Eagle's flagship operation producing about 260,000 ounces of gold annually. In order to run the motor and the SAG mill at the required load output the existing drive was replaced with ABB's ACS1000 variable speed drive.
Remote Commissioning of SAG and Ball Mill MV Variable Speed Drives (VSD) Out of gallery. PulseTech was engaged to commission a 4360kVA MV VSD for a gold mine located in Kyrgyzstan. This technically complex project consisted of one MV VSD starting two Ball Mills and a SAG Mill using synchronous bypass function. The VSD system was configured to ...
Stepping forward: Using variable speed drives for optimising the grinding process in SAG and ball mills. ABSTRACT Comminution is usually the heaviest energy-consuming process in the mine site. These days when efficiency concerns are becoming more and more important, developing a reliable and highly efficient way to grind and crush ore is a new ...
Combine ABB's variable-speed drive system with advanced process control - ABB Ability™ Expert Optimizer for grinding - to provide maximum mill control. It can be applied to new or existing AG, SAG and ball mills, powered by either ring-geared mill drives (RMD) or gearless mill drives (GMD). This solution was designed to control, stabilize and ...
The drive configuration for this project known as SBRS (Start Ball, Run SAG) meaning that the VSD is to soft- start with frozen charge detection the ball mill, run up to nominal speed, smoothly connect ball mill to the grid so that the ball mill is operating with fixed speed, then soft- start with frozen charge detection the SAG mill as well as ...
For SAG 2, Siemens supplies two 8 pole, high speed induction motors to replace the existing slip-ring motors, eliminating all brush or slip-ring related outages and maintenance activities. The four identical variable speed drives (VSD) operating all four mill motors are Sinamics Perfect Harmony GH180 units.
The SAG mill (AG mill) needs less auxiliary equipment, is easy to realize production automation, and the product granularity is relatively stable. The SAG mill (AG mill) has a large diameter and a small length. It looks like a flat round drum. The diameter of the SAG mill is generally about three times its length.
Variable Speed AC Drives. ... (SAG) mills with cycloconverter-fed synchronous motor drives in mining applications in Peru and Brazil are reported in [101]. Latest technological advances, applications, and future trends of cycloconverters in industrial medium-voltage …
Designed to drive and control the speed of the medium voltage motors coupled to the SAG/AG, ball and HPGR mills with single or double pinion, the MVW01 frequency drive uses state of the art technology through a multilevel structure with medium voltage IGBTs, reducing the harmonic currents on the motor to extremely low levels.
Fixed or Variable Speed Drives. Crusher Drives; Grinding Mill Drive Systems, SagBall etc; ... 1 x 11000kW SAG Mill driven by Dual 5500kW motors, 1 x 5500kW Ball Mill Equipment: 3 x 5500kW 6 pole 11000 volt Wound Rotor Induction Motors Location: Cloncurry, Queensland ...
INGEDRIVE™ MV100 medium-voltage variable speed drive to be used for the mill drive at a greenfield copper mine in Nevada, USA. In the third quarter of 2018, The company FL awarded a contract to Ingeteam for the delivery of one medium-voltage variable speed drive from the INGEDRIVE™ MV100 family with the following characteristics: UL listed, air …
The SAG mill feed conveyor will be fitted with a weightometer in order to control the speed of the apron feeder and also to monitor mill feed tonnage. Grinding and Classification The grinding circuit will be a SSAG circuit comprising a single variable speed SAG mill. The SAG mill will operate in closed circuit with hydrocyclones while pebbles ...
Stepping forward: Using variable speed drives for optimising the grinding process in SAG and ball mills. ABSTRACT Comminution is usually the heaviest energy-consuming process in the mine site. These days when efficiency concerns are becoming more and more important, developing a reliable and highly efficient way to grind and crush ore is a new ...
the SAG mill critical speed; Pc = SAG mill power consumption (kW); % 600 +100 = % of the fresh feed in the size range 152 +25 mm. M. Silva, A. Casali/Minerals Engineering 70 (2015) 156–161 157 In fact the later can be modelled as a function of the others.
A control strategy recently implemented on a large variable-speed SAG mill at MMG's Century Zinc operation in Australia is shown in the chart (found on pg. 32). In this case, mill speed is the primary manipulated variable used to control mill load. While there is no generic control strategy for SAG milling there is a considerable amount of ...
Investment paybacks of less than 12 months are possible for existing sites presently using variable speed LRS on energy savings alone. Your solution to finer grinding control. The Modern SER Drive is a compact, powerful, multi-functional and reliable addition to other SAG mill control technologies on the market today.
CUTTERMASTER Professional Basic End Mill / Tool Grinder CM01V – Variable Speed. The CM-01V End Mill Sharpener is a good blend of old and new. The state of the art silent DC drive on the reliable CUTTERMASTER frame is compatible with all legacy CUTTERMASTER accessories. Easy to set up with the best air spindle on the market.
Mill operating conditions including mill speed (for circuits with variable-speed drives), density, and total mill load; The effect of feed hardness is the most significant driver for AG/SAG performance: with variations in ore hardness come variations in circuit throughput. The effect of feed size is marked, with both larger and finer feed sizes ...
STEPPING FORWARD: USING VARIABLE SPEED DRIVES FOR OPTIMIZING THE GRINDING PROCESS IN SAG AND BALL MILLS *I. Atutxa and I. Legarra . Ingeteam Power Technology . Parque Tecnológico de Bizkaia, Edificio 110 . Zamudio, Vizcaya, Spain (*Corresponding author: inigo.atutxa@ingeteam)
A control strategy recently implemented on a large variable-speed SAG mill at MMG's Century Zinc operation in Australia is shown in the chart (found on pg. 32). In this case, mill speed is the primary manipulated variable used to control mill load.
The model assumes all SAG mills are variable-speed; if a fixed-speed mill encounters this condition, it will completely grind out and operators will probably be forced to stop the SAG mill. Pick your mills sizes to avoid secondary mill limited conditions. This transfer size is …
1 x SAG Mill & Siemens Motor For Sale/Re-Assignment Mill Details Type of Mill SAG Mill Mill Dimensions 11,582 mm x 7,759 mm (38' x 26') (D x L) Default Mill Speed 7.5-8.0 RPM Mill Speed 7.56-10.08 RPM Liners Excluded Mill Drive Motor Type Wrap Around (included) Mill Drive Motor Size 19,400 KW (26,016 hp) Variable Speed Drive Yes Max.
the mill speed as a fraction of the critical speed, ϕC, can be observed by plotting the process power and torque draw superimposed on the relevant motor capability curve. Such plots for an example mill, the SAG mill at Cadia (described by Dunne et al., 2001) is shown in Figure 3.
Advantages of SER drives for SAG mills. Friday, December 19, 2014. For large mills requiring variable speed, the wound rotor motor and SER drive are economical for a total rating of approximately 2MW to 16MW. Above 16MW, the gearless drive (cyclo-converter) is typically used because gearboxes and pinion gears reach their present limit in size. ...
