In our example, the grinding balls diameter needed to load into the mill must be equal to 40-50 mm. Let's sum up. The grinding balls diameter determined by the Bond formula has a recommendatory character and serves as a starting point for calculating the necessary proportion grinding media feeding a new mill.
Bond Ball Work Index Test A grinding mill (F305 mm 305 mm) was used for the Bond ball mill work index test [18–21]. This ball mill was filled with 285 steel balls (total weight of 20.125 kg) at an operation speed of 70 rpm. The feed sample was prepared via crushing and sieving, giving rise to a size smaller than 3.35 mm.
For P80s finer than 75 μm, the Levin test, a modified Bond ball mill work index test, may be used to predict grinding performance. Signature Plots. No general work index formula governing energy use over a range of conditions, like the Bond equation for intermediate grinding, has yet been found for the fine grinding regime.
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See output sheet Visual inspections of mill, separator and auxiliaries Conclusions and report (actions for optimization) 5 B-level audit Realization 1. Circuit material granulometry 1.1 Sampling. Grinding SF CF temperature aid MF F C R. SSR K G L S. MO. 6 B-level audit Realization 1.
CHOOSING A SAG MILL TO ACHIEVE DESIGN PERFORMANCE by John Starkey, Sami Hindstrom and Travis Orser. Presented at the Canadian Mineral Processor's Conference in Ottawa, January 2003. 10. GRINDING OF AGRIUM PHOSPHATE ORE IN A 3 FT. DIAMETER PILOT SAG MILL by John Starkey, Rene Carre, Richard May and Lucky …
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This analysis of constant value from the Kick, Rittinger and Bond's model at various grinding time was more appropriate given that the generalization of an overall constant over the entire grinding time gave poor R 2 values of 0.09, 0.35 and 0.21, respectively for the China peanut and 0.21, 0.61 and 0.41, respectively for India peanut.
Cleaning and Storing of Ball Mill Charge after the Bond Work Index Procedure is done: Add about 500 g of silica sand into the mill containing the ball charge. Seal the mill. Rotate for 20 revolutions to clean. Empty the mill charge and sand into the ball try once grinding is complete. Clean out the mill using a brush. Put the lid on the mill.
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EF5BM=[ P80+10.3 1.145×P80] ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a "single-stage ball mill" calculation, the F80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies below 75 µm to ball
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However, Bond Work Indeces are related to the type of equipment to be used (rod mill, ball mill, SAG uses Drop Ball parameter-Kwhr/m3-, so it is more complex than just specific energy consumption ...
2006). The laboratory bench-scale SAG mill reproduces operating conditions of a commercial SAG mill, in a closed circuit dry grinding environment. The ground product for the laboratory SAG mill is then submitted to the Bond ball mill work index test. The number of SAG mill revolutions required to grind the material to a P
The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes.
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Bond proposed the following equation for finding the equivalent wet grinding work index (W i) from the Hardgrove Grindability Index : (1) W i = 435 / (HGI) ∧ 0.91 As McIntyre and Plitt noted [34], no data was provided to support this correlation.
specification of the Bond mill are given in Table 1. Table 1. Bond's mill specification and grinding conditions Mill diameter, D m, cm 30.48 Mill Length, L m, cm 30.48 Number of mill rotations in minutes, n, min-1 70 Mill balls weight, M b, kg 21.125 Geometry of mill liner smooth Grinding type dry V ore, cm 3 700
Everyone involved with mineral processing has heard of the Bond Work Index, synonymous with grinding circuit design.Now the man behind this, Fred Chester Bond, is being inducted into the International Mining Technology Hall of Fame in the comminution category for 2015. Fred Bond's work on circuit design occurred from the late 1930s to the mid 1960s and it …
both grinding mills are in closed circuit, with the SAG mill closed with a crusher to control the amount ... available was the Bond work index, which was calculated with insufficient ore comminution characteristics testing and semi-industrial testing [3–5]. ... grinding capacity in China and has been in production for the last three years ...
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Part 2. Data Base of Bond Grinding Circuit Efficiencies (under development) References . Annexes: A1. The Bond Crushing WI Test Equipment and Procedure for Bond Efficiency Determinations (Revised March 26, 2015) B1. The Bond Rod Mill WI Test Equipment and Procedure (Revised March 26, 2015) C1. The Bond Ball Mill WI Test Equipment and Procedure
See this useful summary Table of Bond Work Index by Minerals. For any circuit, whether a crushing circuit, a rod mill, or a closed ball mill circuit, the Work Index always means the equivalent amount of energy to reduce one ton of the ore from a very large size to 100 um. The sample was received crushed appropriately for the ball mill test.
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model "Reloe-C1 'of Bond Mill showed significantly lower index values of Fred Bond - Wi, than those obtained with spherical grinding ... manufactured in China, with diameter of 1500 mm and length 3500 mm. The mills have a ... was solved by placing less grinding bodies in mill M2. So tests were conducted with different
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1. Introduction. Grinding operation is used extensively in the industry of beneficiation, metallurgy, chemical engineering, and electric power. Assisted by the impact and abrasion between media (steel ball, steel rod, gravel, ceramic ball) and ore, the grinding operation reduces the particle size in the mill [,, ].To produce the qualified size and high …
standard Bond crushing, and rod mill work indices, abrasion indices and by Dawson for Bond Ball Mill Work Index tests using crushed feed, and Standard Autogenous Grinding Design (SAGDesign) Tests, patented by Outokumpu. (See reference 8 below). The comparison of these results gives context to how the various measurements relate to each
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The final plan was to increase the ball charge in the SAG and ball mill to 10% v / v and 27% v / v, respectively; set the upper limit of the operating power in the ball mill to 5800 kW; use a TRIO TC Series crusher (without a power-/feed rate–controlling device, but with a feed bin) to crush pebbles for recirculation back to the SAG mill feed ...
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The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage characteristics of a material remain constant over all size ranges, the calcul ated work ...
